Products Used

LYSAGHT^® Mobile Rollforming

As the Indonesian market for homes, commercial buildings and infrastructure expands, Holcim aims to complete its footprint in Indonesia’s largest building material market, the island of Java. Holcim Indonesia produces about 11 million tonnes of cement and clinker annually for the domestic market.

The company added new factories in Tuban site to its list of facilities. 1st factory finished in 2014 and start operating in June 2014 with a capacity of 1.7 million tonnes annually. And continued with a 2nd factory on the same year and to be completed in 2015.

Thyssenkrupp Industrial Solution AG as a design and build contractor must provide a solution to several requirements from this project. Curvy design, strong wind and limited site area are quite challenging. With the addition of fast construction time schedule.

The Lysaght Solution

LYSAGHT® SPANDEK^® 0.60 mm BMT is the choice to answer those challenges. Using COLORBOND® XRW Off White material, added value to material durability and clean look on the factory’s roofing & cladding. To speed up the construction time, the material needs to produce in specific length and fast. This is a call for LYSAGHT^® Mobile Rollforming services. With a limited area on site, this is a big challenge.

Working together with PT Bangun Sarana Baja, a well-known steel fabricator in Indonesia, NS BlueScope Lysaght Indonesia came up with a roll on the top method. A steel rig provided to lift up the machine to 12 metres height. Allowing it to produce each sheet and directly place it closer to the roof. This method eliminates the need to have been on the ground for finish product.